Impact Intelligence Warehousing + 3PL

Preview policy change impact across locations, handling units (LPNs), and chain of custody before rollout

The Impact Intelligence Verification Graph Engine (VGE) maps warehouse policy change propagation across:

  • Replenishment rules, slotting configurations, and directed putaway
  • LPN hierarchies (pallet-case-unit lineage)
  • Transfer queues and cross-dock schedules
  • Multi-client segregation and chain-of-custody rules

Preview mode lets you catch inbound backlogs, inventory imbalances, and segregation violations before you deploy.

LPN hierarchy

Predict handling unit migration impacts:

  • Pallet-case-unit lineage traversal
  • Re-label and repack task generation
  • Cube constraint and slotting violations

Location policy

Trace replenishment rule changes across your facility:

  • Zone, aisle, and storage type impacts
  • Reserve-to-forward replenishment effects
  • Directed putaway rule conflicts

Chain of custody

Verify handoff integrity through warehouse workflows:

  • Receiving, putaway, and transfer integrity
  • Client segregation and quarantine compliance
  • Lot and expiry control chain validation

Console preview

Change intelligence report

Seed change

Location policy change: Zone A3 pallet slot consolidation - 18 nested LPNs

Change impact

38 of 190 nodes (20%)

across 3 domains

Severity hotspots

3

critical

NRE estimate

$22K – $48K

likely $34K

Schedule delta

+5d

critical path

Impact cascade / sample path

SLOTTED_IN 0.88

Pallet slot PZ-A3-0712 - 18 nested case LPNs

via location_policy

REPLENISHES 0.82

3 replenishment triggers need threshold update

via replenishment

PICKS_FROM 0.74

12 active pick paths rerouted

via pick_optimization

CONSTRAINS 0.79

2 container policies conflict with new layout

via container_policy

BILLS_TO 0.65

4 client billing rules affected

via billing

1 another zone change overlaps this location cluster

  • └─ WMS-0761 Put-away rule change - oversized pallet routing 2 shared nodes testing

Verification pack / draft

  • 18 LPN relocations
  • 3 replenishment threshold updates
  • 12 pick path re-optimizations
  • 2 container policy revisions

Cost estimate: NRE $22K – $48K (likely $34K)

  • ├─ LPN re-slotting labor: $6K – $12K (18 nested LPNs, 3 crew shifts)
  • ├─ Pick path disruption: $4K – $8K reduced throughput during transition
  • ├─ Schedule penalty: +5d delays zone go-live by 1 week
  • ├─ Throughput recovery: −$2K/mo savings after consolidation completes
How Impact Intelligence works

The problem

Warehouse policy changes break workflows because dependencies aren't modeled

A min/max change, zone restructure, or handling-unit standard update can cascade through directed putaway, replenishment triggers, transfer queues, and client segregation rules. Without a dependency model, teams discover the breakage in receiving or wave execution, during peak volume, then pay for expedites, labor spikes, and reconciliation.

Hidden cost of blind changes

  • Replenishment threshold increase: Raising forward-pick minimums at the primary DC. Triggers higher replenishment frequency, floods receiving and putaway work queues, and starves pick faces during the transition
  • Handling-unit standard change: Switching pallet footprint from 48x40 to 42x42 at receiving. Breaks slotting and cube constraints, directed putaway rules, and pack configuration assumptions; requires re-label and repack tasks for affected handling units (LPNs)
  • Client isolation policy change: Enabling commingled storage where prohibited by contract, mixing lots or expiry-controlled inventory, or zone reconfigurations risk breaking quarantine or hold segregation
  • Transfer route reconfiguration: Rerouting transfers through new consolidation hub. Invalidates 5 receiving workflows, breaks 2 cross-dock schedules, and creates 48-hour backlog at destination

Key capabilities

Active intelligence for warehousing + 3pl changes.

LPN Hierarchy Traversal

Map parent-child relationships across pallet-case-unit lineage to predict how handling-unit migrations cascade through nested inventory structures. Identify which receiving workflows, directed putaway rules, and custody transfer events depend on specific LPN types before changing container standards.

LPN Management Handling Unit Migration Inventory Nesting

Location Policy Propagation

Trace replenishment thresholds, slotting rules, and storage constraints across zones, aisles, and bin locations. Preview how min/max adjustments at primary locations trigger directed replenishment across satellite sites and identify conflicting rules before deployment.

Directed Replenishment Slotting Multi-Site Orchestration

Replenishment Cascade Analysis

Simulate how min/max threshold changes propagate through transfer queues, purchase order triggers, and cross-dock schedules. Identify which downstream locations will experience increased replenishment frequency and quantify inventory rebalancing volume.

Inventory Planning Transfer Optimization Demand Planning

Chain-of-Custody Verification

Validate handoff integrity through receiving, directed putaway, picking, and transfer workflows. Detect when policy changes break custody transfer events, create audit gaps, or violate client isolation requirements for regulated inventory.

Audit Compliance Chain of Custody Regulatory Controls

Transfer Queue Impact

Analyze how location policy changes affect in-transit inventory, pending transfer orders, and cross-dock schedules. Preview queue backlogs, identify route conflicts, and quantify freight cost impacts before reconfiguring transfer workflows.

Transfer Management In-Transit Tracking Route Optimization

Client Isolation Checking

Verify that inventory policy changes maintain strict separation boundaries for multi-client 3PL operations. Detect when commingling where prohibited by contract, mixing lots or expiry-controlled inventory, or zone reconfigurations risk breaking quarantine or hold segregation.

Multi-Tenant 3PL Client Segregation Compliance

Stock Rebalancing Preview

Quantify inventory redistribution volume triggered by location policy changes. Calculate transfer order counts, freight costs, and labor hours required to rebalance stock across the network after replenishment rule adjustments.

Inventory Balancing Cost Modeling Network Planning

Receiving and Directed Putaway Rule Impact

Map dependencies between location policies and inbound workflows. Identify which ASN processing rules, directed putaway strategies, and receiving dock assignments will break when storage constraints or handling-unit standards change.

Inbound Operations Directed Putaway Dock Management

How it works

From change signal to verified action.

01

Define location policy change

Specify the inventory policy adjustment: replenishment threshold revision, slotting rule update, handling-unit standard change, or storage constraint modification. Include location scope (zone/aisle/bin) and affected SKU ranges.

02

Map LPN hierarchy dependencies

The graph engine traverses pallet-case-unit lineage to identify which nested handling units, receiving workflows, and custody transfer events depend on the policy change. Detects pack configuration mismatches and directed putaway rule conflicts.

03

Trace location policy propagation

Impact analysis propagates replenishment rules across parent-child location relationships, identifying which satellite sites will trigger rebalancing transfers and quantifying inventory redistribution volume.

04

Simulate replenishment cascades

The engine recalculates min/max thresholds across all affected locations, predicting which sites will experience increased replenishment frequency and modeling transfer queue backlogs.

05

Verify chain-of-custody integrity

Audit workflows check that policy changes maintain custody transfer events through receiving, directed putaway, picking, and transfer steps. Flags broken custody assignments and client isolation violations.

06

Generate interactive impact report

Visual dependency graph shows LPN lineage, location policy cascades, and transfer queue impacts. Drill down to specific receiving workflows, directed putaway rules, and custody records affected by the change.

07

Export remediation plan

Receive prioritized action list: handling-unit relabeling tasks, slotting rule updates, transfer order adjustments, and custody record corrections required before deploying the location policy change.

See the full pipeline deep dive

Hybrid graph model

The warehouse dependency graph models locations (zones/aisles/bins), LPNs (license plates for handling units such as pallets, cases, and units, analogous to GS1 SSCC identifiers in broader supply chain labeling), SKUs with pack configuration and UOM hierarchy (each/case/pallet), transfer routes, custody records, and client assignments. Edges represent slotting rules, directed replenishment policies, handling-unit nesting, custody transfer workflows, and isolation boundaries. Policy changes trigger graph traversal to identify cascading impacts across the distribution network.

SLOTTED_IN

Links SKUs to storage locations with directed putaway rules, replenishment thresholds, and capacity constraints. Used to predict how location policy changes affect SKU assignments.

NESTED_WITHIN

Represents LPN hierarchy: cases within pallets, units within cases. Enables handling-unit migration impact analysis by traversing parent-child lineage.

TRANSFERS_TO

Connects locations via transfer routes with lead times, freight modes, and cross-dock schedules. Maps how directed replenishment changes propagate through multi-site networks.

ISOLATED_FOR

Links inventory and locations to client ownership and segregation rules. Enforces multi-client isolation boundaries in 3PL operations.

RECEIVES_AT

Links ASN and dock-door workflows to storage locations and directed putaway strategies. Maps inbound processing dependencies.

SCHEDULED_FOR

Links locations to cycle count calendars and scheduled verification work. Detects conflicts when policy changes overlap active count windows.

CUSTODY_TRANSFERRED_TO

Records custody transfer events between parties and workflow steps. Tracks chain-of-custody integrity through receiving, putaway, picking, and transfer handoffs.

Warehousing + 3PL impact scenarios

Real change scenarios in warehousing + 3pl.

Impact Intelligence adapts to your domain’s change patterns, compliance frameworks, and verification workflows. These are representative output examples from the VGE computation pipeline.

Warehousing + 3PL

Zones affected · LPN relocations · Pick path efficiency delta

Trigger

Location rule change

Impact

LPN placement, zone capacity, replenishment triggers, pick path efficiency

Verification Pack

Zone impact report, capacity analysis, pick path simulation

Metrics

Zones affected · LPN relocations · Pick path efficiency delta

Warehousing + 3PL

Transfer volume change · Receiving impact · Buffer level shifts

Trigger

Replenishment threshold update

Impact

Transfer order frequency, receiving capacity, inventory buffer levels

Verification Pack

Replenishment simulation, transfer volume forecast, receiving capacity check

Metrics

Transfer volume change · Receiving impact · Buffer level shifts

Warehousing + 3PL

LPNs requiring restructure · Custody gaps · Ledger adjustments

Trigger

Container policy revision

Impact

LPN nesting rules, chain-of-custody records, item lineage, ledger entries

Verification Pack

Nesting compatibility report, custody gap analysis, ledger adjustment plan

Metrics

LPNs requiring restructure · Custody gaps · Ledger adjustments

Warehousing + 3PL

Items requiring relocation · Zones affected · Transition timeline

Trigger

Zone restructure

Impact

Inventory positions, pick zones, staging areas, replenishment paths

Verification Pack

Zone transition plan, inventory relocation schedule, pick zone reassignment

Metrics

Items requiring relocation · Zones affected · Transition timeline

Warehousing + 3PL

Sites affected · Transfer queue changes · Reconciliation complexity

Trigger

Multi-site transfer policy change

Impact

Inter-site transfer queues, custody transfers, receiving SLAs, ledger reconciliation

Verification Pack

Cross-site impact report, transfer queue simulation, reconciliation plan

Metrics

Sites affected · Transfer queue changes · Reconciliation complexity

Impact Intelligence for Warehousing + 3PL

Operational scale that makes impact analysis possible.

VGE runs on tenant-owned data: schema depth, API breadth, and deterministic telemetry that keeps change reviews consistent.

Domain providers

15+

5 cross-industry baseline + 10 domain-specific providers (composition structures, compliance, verification, 3D/geometric, procurement, inventory, capital assets, execution chains), each self-describing with SemVer and cost tiers.

Sync analysis

≤2s

Typical graph traversal (≤1K nodes) with batch-first providers and per-request caching.

Async analysis

≤30s

Complex traversals (≤10K nodes) with optional Redis acceleration and per-provider timing.

Impact demo

Impact Intelligence for Warehousing + 3PL

Preview change impact, severity scoring, and verification packs before approvals.

Explore the endpoints for this impact demo

Change impact

38 nodes

Projected change

Severity hotspots

3

Projected change

NRE estimate

$34K

Projected change

Schedule delta

+5d

Projected change

Sample finding

Predict handling unit migration impacts:

Impact cascade

Define location policy change

SLOTTED_IN

NESTED_WITHIN

TRANSFERS_TO

ISOLATED_FOR

RECEIVES_AT

SCHEDULED_FOR

CUSTODY_TRANSFERRED_TO

API preview

Schema-stable endpoints for impact intelligence.

Impact Intelligence is designed as a tenant-owned API surface with preview-first semantics, deterministic run snapshots, and export-ready results.

Preview vs apply

Every request can run in preview mode to generate impact results without mutating data. Apply mode uses idempotency keys to persist verification packs safely.

View developer docs
POST Start impact analysis

Seed an impact analysis for a replenishment threshold change, container policy revision, or zone restructure.

POST /api/v1/change-controls/{id}/impact/run

The ChangeControl record (created separately) carries the zone reconfiguration details: merging pick zones PZ-A3 and PZ-A4 into consolidated zone PZ-A34, updating replenishment triggers for 14 slot assignments, and revising wave planning templates for wave WV-2026-0089.

Request

{
  "detect_collisions": true
}

Response

{
  "schema_version": "vge.graph_result.v1",
  "run_id": 156,
  "nodes": [
    {
      "node_ref": {
        "resource_type": "zone",
        "resource_id": 30041,
        "display_name": "Pick Zone PZ-A3 - Ambient Fast-Move",
        "display_code": "PZ-A3",
        "status": "Active - 42 slot assignments",
        "tags": [
          "Ambient",
          "Fast-Move",
          "Wave-Eligible"
        ]
      },
      "severity": 0.94,
      "depth": 1
    },
    {
      "node_ref": {
        "resource_type": "lpn",
        "resource_id": 78234,
        "display_name": "Pallet LPN-00478234 - 18 cases nested",
        "display_code": "LPN-00478234",
        "status": "In-Zone - PZ-A3-0712",
        "tags": [
          "Pallet",
          "Client-Acme",
          "Replen-Source"
        ]
      },
      "severity": 0.87,
      "depth": 2
    },
    {
      "node_ref": {
        "resource_type": "pick_path",
        "resource_id": 5019,
        "display_name": "Pick Path PP-A3-FAST - 23 stops",
        "display_code": "PP-A3-FAST",
        "status": "Active - 6 waves/day",
        "tags": [
          "Zone-PZ-A3",
          "Batch-Pick",
          "Conveyor-Fed"
        ]
      },
      "severity": 0.91,
      "depth": 2
    },
    {
      "node_ref": {
        "resource_type": "replenishment_trigger",
        "resource_id": 6102,
        "display_name": "Replen Trigger RT-A3-0712 - min 24 cases",
        "display_code": "RT-A3-0712",
        "status": "Armed - threshold breach in 4 hrs",
        "tags": [
          "Forward-Pick",
          "Case-Level",
          "Auto-Wave"
        ]
      },
      "severity": 0.85,
      "depth": 3
    }
  ],
  "edges": [
    {
      "source": {
        "resource_type": "zone",
        "display_code": "PZ-A3"
      },
      "target": {
        "resource_type": "lpn",
        "display_code": "LPN-00478234"
      },
      "edge_type": "SLOTTED_IN",
      "provider": "location_policy",
      "label": "Pallet slot PZ-A3-0712 - 18 nested case LPNs"
    },
    {
      "source": {
        "resource_type": "zone",
        "display_code": "PZ-A3"
      },
      "target": {
        "resource_type": "pick_path",
        "display_code": "PP-A3-FAST"
      },
      "edge_type": "ROUTED_THROUGH",
      "provider": "wave_planning",
      "label": "Fast-move pick path - 23 stops across PZ-A3 aisles"
    },
    {
      "source": {
        "resource_type": "lpn",
        "display_code": "LPN-00478234"
      },
      "target": {
        "resource_type": "replenishment_trigger",
        "display_code": "RT-A3-0712"
      },
      "edge_type": "REPLENISHES",
      "provider": "inventory_policy",
      "label": "Pallet-to-forward replen - min 24 cases, current 27"
    }
  ],
  "stats": {
    "node_count": 38,
    "edge_count": 61,
    "provider_counts": {
      "location_policy": 18,
      "wave_planning": 9,
      "inventory_policy": 14,
      "container_hierarchy": 7
    },
    "truncated": false,
    "collisions": {
      "collision_count": 0,
      "collision_severity": "NONE"
    }
  }
}
GET Retrieve impact snapshot

Get the full change impact with severity scores across zones, LPN records, transfer queues, and custody assignments.

GET /api/v1/change-controls/{id}/impact
GET Explain proof path

Trace why a specific zone, LPN record, or custody assignment is impacted, auditable at every dependency hop.

GET /api/v1/change-controls/{id}/impact/explain?node_key=pick_path:5019:head

Response

{
  "run_id": 156,
  "target_node_key": "pick_path:5019:head",
  "path_node_keys": [
    "zone:30041:head",
    "slot_assignment:30041_0712:head",
    "pick_path:5019:head"
  ],
  "path_edges": [
    {
      "edge_type": "SLOTTED_IN",
      "provider": "location_policy",
      "label": "Zone PZ-A3 contains 42 slot assignments including PZ-A3-0712"
    },
    {
      "edge_type": "ROUTED_THROUGH",
      "provider": "wave_planning",
      "label": "Slot PZ-A3-0712 is stop 14 of 23 on pick path PP-A3-FAST. Zone merge invalidates stop sequence"
    }
  ],
  "notes": "2-hop path: zone → slot assignment → pick path. Merging PZ-A3 into PZ-A34 invalidates the existing 23-stop sequence; PP-A3-FAST must be re-optimized with PZ-A4 slots appended."
}
GET Detect cross-change collisions

Find where concurrent location policy changes create overlapping impacts on shared zones or client isolation boundaries.

GET /api/v1/change-controls/{id}/impact/collisions

Response

{
  "collision_count": 2,
  "colliding_change_ids": [
    149,
    153
  ],
  "collision_severity": "MEDIUM",
  "top_overlapping_nodes": [
    {
      "node_key": "replenishment_trigger:6102:head",
      "severity": 0.85,
      "change_ids": [
        156,
        149
      ],
      "display": "RT-A3-0712 Replen Trigger - overlaps with CC-149 (replenishment threshold reduction for forward-pick zone PZ-A3)"
    },
    {
      "node_key": "lpn:78234:head",
      "severity": 0.79,
      "change_ids": [
        156,
        153
      ],
      "display": "LPN-00478234 Pallet - overlaps with CC-153 (container policy migration from 48×40 to 42×42 pallets in zone PZ-A3)"
    }
  ]
}
POST Generate verification pack

Generate zone impact reports, custody gap analyses, LPN relabeling plans, and transfer volume forecasts in preview or apply mode.

POST /api/v1/change-controls/{id}/verification-pack/generate

Request

{
  "mode": "preview"
}

Response

{
  "proposed_validations": [
    {
      "validation_type": "automated_test",
      "validation_meta": {
        "description": "Re-optimize pick path PP-A3-FAST for consolidated zone PZ-A34: merge 23 stops from PZ-A3 with 19 stops from PZ-A4, recalculate conveyor-fed batch sequence",
        "affected_nodes": [
          "pick_path:5019:head",
          "pick_path:5024:head"
        ],
        "wave_ids": [
          "WV-2026-0089",
          "WV-2026-0090"
        ]
      }
    },
    {
      "validation_type": "inspection",
      "validation_meta": {
        "description": "Validate 14 replenishment triggers after zone merge: verify min/max thresholds remain correct for consolidated slot assignments in PZ-A34",
        "affected_nodes": [
          "replenishment_trigger:6102:head",
          "replenishment_trigger:6108:head",
          "replenishment_trigger:6115:head"
        ],
        "threshold_checks": [
          "Forward-pick case minimums",
          "Pallet reserve-to-forward ratios",
          "Auto-wave trigger intervals"
        ]
      }
    },
    {
      "validation_type": "checklist",
      "validation_meta": {
        "description": "LPN relabeling plan: update zone references on 47 pallet LPNs and 312 nested case LPNs currently slotted in PZ-A3 and PZ-A4, reassign to PZ-A34 zone code",
        "affected_nodes": [
          "lpn:78234:head",
          "lpn:78251:head"
        ]
      }
    }
  ],
  "proposed_external_acknowledgements": [
    {
      "target_type": "WMS_INTEGRATION",
      "target_id": 2201,
      "reason": "Zone merge PZ-A3 + PZ-A4 → PZ-A34 requires WMS location master update and RF scanner zone-code refresh for 8 picking stations"
    }
  ]
}
POST Compute cost estimate

Estimate NRE costs (zone reconfiguration, documentation updates, relabeling labor) and recurring impact (transfer cost changes, receiving efficiency deltas) with min/likely/max uncertainty bounds.

POST /api/v1/change-controls/{id}/cost-estimate

Response

{
  "estimate_id": 483,
  "impact_analysis_run_id": 156,
  "line_items": [
    {
      "cost_driver_type": "nre",
      "description": "Re-slot 42 positions from PZ-A3 and 36 positions from PZ-A4 into consolidated zone PZ-A34. Includes physical signage, bin label replacement, and WMS location master updates",
      "quantity": 78,
      "unit_rate": 185,
      "cost_phase": "nre",
      "min_cost": 11700,
      "likely_cost": 14430,
      "max_cost": 18700,
      "confidence": 0.85
    },
    {
      "cost_driver_type": "nre",
      "description": "Update zone references on 47 pallet LPNs and 312 nested case LPNs. Print replacement labels, scan-verify pallet-case-unit lineage, update chain-of-custody records",
      "quantity": 359,
      "unit_rate": 24,
      "cost_phase": "nre",
      "min_cost": 6800,
      "likely_cost": 8616,
      "max_cost": 11500,
      "confidence": 0.88
    },
    {
      "cost_driver_type": "nre",
      "description": "Re-optimize pick paths PP-A3-FAST and PP-A4-STD into merged path PP-A34-OPT. Recalculate stop sequences, update conveyor sort logic, reprogram RF scanner routing for 8 stations",
      "quantity": 2,
      "unit_rate": 3100,
      "cost_phase": "nre",
      "min_cost": 4800,
      "likely_cost": 6200,
      "max_cost": 8400,
      "confidence": 0.8
    },
    {
      "cost_driver_type": "nre",
      "description": "WMS zone master update, wave planning template revision for WV-2026-0089, replenishment trigger recalibration for 14 forward-pick slots, and integration testing across 3 picking shifts",
      "quantity": 1,
      "unit_rate": 4800,
      "cost_phase": "nre",
      "min_cost": 3800,
      "likely_cost": 4800,
      "max_cost": 6400,
      "confidence": 0.82
    },
    {
      "cost_driver_type": "recurring",
      "description": "Per-wave pick path efficiency gain: consolidated zone reduces travel distance by ~12%, saving 8 minutes per wave across 6 waves/day",
      "quantity": 1,
      "unit_rate": -18.5,
      "cost_phase": "recurring",
      "min_cost": -22,
      "likely_cost": -18.5,
      "max_cost": -12,
      "confidence": 0.72,
      "justification": "Time-motion study of current PP-A3-FAST (23 stops) and PP-A4-STD (19 stops) vs projected PP-A34-OPT (34 stops with optimized sequence)"
    }
  ],
  "nre_range": {
    "min": 27100,
    "likely": 34046,
    "max": 45000
  },
  "recurring_range": {
    "min": -22,
    "likely": -18.5,
    "max": -12,
    "currency": "USD",
    "description": "Per-wave recurring cost reduction from consolidated pick path efficiency"
  },
  "schedule_impact": {
    "min_schedule_days": 3,
    "likely_schedule_days": 5,
    "max_schedule_days": 8,
    "critical_path_nodes": [
      "pick_path:5019:head",
      "replenishment_trigger:6102:head"
    ]
  },
  "confidence": 0.84,
  "confidence_notes": "Estimate calibrated from your operational data. Pick path re-optimization and RF scanner reprogramming across 3 shifts are the primary schedule drivers.",
  "justification_summary": "Zone merge PZ-A3 + PZ-A4 → PZ-A34 drives $34K NRE (slotting reconfiguration for 78 positions, LPN relabeling for 359 pallet-case containers, pick path reprogramming for 2 routes, WMS configuration updates) with $18.50/wave recurring efficiency gain from consolidated pick path. Pick path re-optimization across 8 stations is the critical path at 5 days."
}
GET Export impact graph

Export the full impact graph as JSON, CSV, or GraphML for integration with WMS platforms or inventory planning tools.

GET /api/v1/impact-analysis-runs/{run_id}/export?format=graphml

Preview endpoints reflect the planned VGE surface. Final routes may adjust as the engine deploys to production.

FAQ

Common questions about Impact Intelligence for warehousing + 3pl.

How does Impact Intelligence maintain multi-client isolation in 3PL operations?

The graph model enforces strict client boundaries through ISOLATED_FOR edges linking inventory to client assignments. When analyzing location policy changes, the engine validates that commingling where prohibited by contract, mixing lots or expiry-controlled inventory, or zone reconfigurations risk breaking quarantine or hold segregation. Reports flag any chain-of-custody breaks or segregation risks before deployment.

Can Impact Intelligence trace LPN lineage through nested container hierarchies?

Yes. NESTED_WITHIN edges represent pallet-case-unit relationships, enabling full handling-unit hierarchy traversal. When migrating handling-unit standards (e.g., 48×40 to 42×42 pallets), the engine identifies which child LPNs require relabeling, which slotting and cube constraints break, and which directed putaway workflows need reconfiguration.

How does the system predict receiving workflow disruptions from location policy changes?

Impact analysis maps RECEIVES_AT edges linking ASNs, dock doors, and directed putaway workflows to storage locations. When location policies change (e.g., replenishment thresholds, slotting rules), the engine identifies which directed putaway strategies, dock assignments, and receiving sequences will break, helping prevent inbound backlogs.

Does Impact Intelligence account for cycle count schedules when analyzing location changes?

Yes. The system tracks SCHEDULED_FOR edges linking locations to cycle count calendars. Replenishment threshold changes or zone reconfigurations that conflict with active cycle counts trigger warnings, preventing inventory accuracy disruptions during audit windows.

How does the tool integrate with existing WMS systems for real-time impact analysis?

Impact Intelligence ingests location master data, LPN hierarchies, and transfer queues via WMS APIs (REST/SOAP) or flat file exports (CSV/XML). The graph model syncs nightly or on-demand, ensuring impact previews reflect current warehouse state. Results export as actionable task lists compatible with WMS work order formats.

Can I simulate replenishment cascades across a multi-site distribution network?

Yes. TRANSFERS_TO edges model inter-site relationships with lead times and freight modes. When adjusting replenishment thresholds at a primary DC, the simulation engine predicts which satellite locations will trigger rebalancing transfers, quantifies inventory redistribution volume, and estimates freight costs before deployment.

How does Impact Intelligence handle emergency rollbacks for broken location policies?

The rollback complexity calculator analyzes which transfer orders are in-flight, which LPNs are physically relabeled, and which receiving workflows are actively processing ASNs. It generates a prioritized reversal plan: cancel pending transfers, restore slotting rules, update LPN records, and reconfigure directed putaway workflows, minimizing operational downtime.

Does the system detect when handling-unit changes violate chain-of-custody requirements?

Yes. Chain-of-custody verification cross-references handling-unit migrations against CUSTODY_TRANSFERRED_TO edges linking LPNs to client requirements. If a regulated SKU's pallet type changes in a way that breaks audit traceability or violates handling protocols, the analysis flags the violation before deployment.

Ready to reduce inventory policy guesswork?

Preview warehouse cascades before they disrupt operations

See how Impact Intelligence maps replenishment rule changes, handling-unit migrations, and chain-of-custody impacts across your distribution network, catching stock imbalances and receiving workflow failures before rollout.